Reducing the nitrogen oxide(NOx) emissions from learn-burn engines – Hong He’s Group http://hehong.zen.com/en Hong He’s Group Mon, 02 Mar 2020 06:52:52 +0000 zh-CN hourly 1 https://wordpress.org/?v=5.2.13 Selective catalytic reduction of NOx by NH3 (NH3-SCR) http://hehong.zen.com/en/?p=993 http://hehong.zen.com/en/?p=993#respond Tue, 10 Dec 2019 10:43:09 +0000 http://159.226.240.228/en/?p=993 Nitrogen oxides (NOx), emitted from stationary sources and automobile exhaust gas of fossil fuels, have been a major source of air pollution, causing a variety of environmentally harmful effects such as photochemical smog, acid rain, and haze formation. Selective catalytic reduction (SCR) of NOx with NH3 is one of the extensively used technologies for the removal of NOx from stationary and mobile sources. The development of SCR catalysts with high activity and stability which can satisfy the requirement of application is a research hotspot in this area.

1. Metal oxide catalysts for NH3-SCR reaction

1.1. Design of low V-loaded NH3-SCR catalyst with high NH3-SCR performance and study of its structure-activity relationship

By controlling the sulfur content of the TiO2 support, the catalytically active center, oligomeric vanadia, was successfully designed and synthesized. The low-temperature SCR activity was significantly improved under low vanadium loading (1 wt.%). The whole NH3-SCR process of V-based catalysts was clarified at the atomic level with DFT calculations. The coupling effect of oligomeric vanadia not only shortens the reaction pathway for the regeneration of redox sites but also substantially reduces the overall reaction barrier of the catalytic cycle. Theoretical and experimental evidence indicates that the oligomeric vanadyl species, rather than monomeric vanadyl species, determine the NH3-SCR activity of vanadia-based catalysts, especially under low-temperature conditions. These results provide a theoretical basis for the development of high-efficiency NH3-SCR catalysts, successfully guiding the improvement of the traditional V-based catalyst and realizing the industrial application of high-efficiency V-based catalysts (Sci. Adv., 2018, 4, eaau4637; Chin. J. Catal., 2014, 35, 1438; Catal. Sci. Technol., 2020, 10, 311).




Mechanism of the standard NH3-SCR reaction. (A) Reactions over monomeric vanadia/TiO2 surfaces. (B) Reactions over dimeric vanadia/TiO2 surfaces.

1.2. Novel cerium-based oxide catalysts

Based on the in-depth understanding of the structure-activity relationship of NH3-SCR catalysts and the reaction mechanism at different temperature ranges, we established a principle for the design of NH3-SCR catalysts that involves close coupling of the redox and acid sites, which guided the development of metal oxide catalysts with excellent performance.

Through the combination of cerium and titanium oxides as redox and acidic components, respectively, a Ce-based NH3-SCR catalyst was developed for the first time; through improvement of the preparation method, the coupling of cerium and titanium oxides was enhanced, and the activity of the catalyst was promoted; through the introduction of a promoter, the redox and acidic functions were enhanced simultaneously, and the temperature window was widened; through the complete substitution of Ti with W, the obtained Ce-W oxide catalyst with closely coupled Ce and W exhibited superior performance, enabling the NOx emissions from a heavy duty diesel engine to meet the Euro V limit (Chinese V limit) in an engine bench test; through the introduction of a third component, recently we further improved the hydrothermal stability of the catalyst. (Catal. Commun., 2008, 9, 1453; Chem. Commun., 2011, 47, 8046; ChemCatChem., 2011, 3, 1286; Appl. Catal. B, 2012,115-116, 100; Chem. Commun. 2014, 50, 8445; Chin. J. Catal., 2014, 35, 1251; Catal. Commun., 2015, 59, 226; Catal. Sci. Technol., 2015, 5, 2290; Environ. Sci. Technol., 2018, 52, 11769; J. Catal., 2019, 369, 372)



The activity of CeWOx catalyst and the result of engine bench test

1.3. Novel iron-based oxide catalysts

Under the guidance of design principles, a novel iron titanate catalyst was developed, by the combination of Fe oxides with strong redox functions and TiO2 with excellent acid properties. On this catalyst, the Fe3+ and Ti4+ are connected with double oxygen bridges to form a short-range ordered structure, with redox centers and acid centers closely coupled at the atomic level, providing excellent NH3-SCR activity and H2O/SO2 durability. Recently, through the combination of Fe oxides and WO3, an Fe-W oxide catalyst with excellent NH3-SCR performance was developed as well. (Chem. Commun., 2008, 2043; Appl. Catal. B: Environ., 2010, 96, 408; J. Phys. Chem. C, 2010, 114, 16929; App. Catal. B: Environ., 2011,103, 369; App. Catal. B: Environ., 2018, 230, 165) 



Fe-Ti oxide catalyst and its NH3-SCR activity and SO2/H2O durability

The redox-acid site coupling principle has successfully guided the development of highly efficient oxide catalysts, using the variable-valence metals Fe, Ce, and Mn as redox components, and Ti and W as acid components. These achievements provide a strong theoretical basis for the development and application of novel high-efficiency NH3-SCR catalysts. At the same time, it theoretically guided the improvement of the traditional V-based catalyst and the industrial production of the improved V-based catalyst. The above-mentioned achievements won the second prize of the State Natural Science Award in 2019.



The second prize of the State Natural Science Award in 2019


2. Ion-exchanged zeolite catalyst for NH3-SCR reaction

2.1. Cu-based small-pore zeolites with high NH3-SCR activity and hydrothermal stability

The DOC+DPF+SCR+AOC aftertreatment technique, which meets the upcoming Diesel Emission Standard China VI, was recently developed. The Cu-based Chabazite (CHA) small-pore zeolites Cu-SSZ-13 and Cu-SAPO-34 with high NH3-SCR catalytic activity and hydrothermal stability were synthesized via a one-pot method for this application. (Environ. Sci. Technol., 2014, 48, 566; Chem. Eng. J., 2016, 294, 254)



NH3-SCR performance of one-pot synthesized Cu-SSZ-13 and Cu-SAPO-34

2.2. NH3-SCR reaction pathway over Cu-SSZ-13

An abnormal fast SCR reaction was found over small-pore Cu-SSZ-13 zeolite: under SCR reaction conditions, the presence of NO2 inhibits NOx reduction instead of promoting it. This is because the kinetic diameter of NO2 is larger than the small pores (3.8 Å) of Cu-SSZ-13, resulting in the formation of NH4NO3 with NH4+ on the Bronsted acid sites. The accumulated NH4NO3 would block the zeolite pores and further inhibit the NO reduction at Cu active sites. When the reaction temperature is above the decomposition temperature of NH4NO3, the NO reduction is recovered. By comparing the standard and fast SCR over the H-SSZ-13 support, it was found that NO can only be reduced at Cu active sites under standard SCR conditions. Under fast SCR conditions, however, NO can be also reduced at acid sites through the fast SCR reaction. (Catal. Sci. Technol., 2014, 4, 1104; J. Phys. Chem. C, 2018, 122, 25948)



NH3-SCR performance of the Cu-SSZ-13 catalyst under different reaction conditions



The size of CHA pore and reactants (NO, NH3 and NO2)

2.3. Deactivation mechanism during hydrothermal aging of Cu-SSZ-13

Compared to fresh Cu-SSZ-13 (FR-Cu-SSZ-13), Cu-SSZ-13 hydrothermally aged at 750 ℃ (HA-Cu-SSZ-13) showed marked deactivation of NOx efficiency and a narrower operating temperature window. The activity of Cu-SSZ-13 hydrothermally aged at 750 ℃ decreased progressively in the presence of SO2 (SA-Cu-SSZ-13), only achieving a maximum NOx conversion of 85%. The characterization results of H2-TPR, EPR, DRIFTS, XRD, and NMR techniques showed that the accumulation of CuOx clusters from active Cu2+ and zeolite framework dealumination are the main reasons for hydrothermal aging deactivation. The presence of SO2 increased the acidity of the aging atmosphere, therefore accelerating the destruction of the zeolite structure and transformation of Cu2+ to CuOx clusters. (Catal. Today, 2019, 320, 84; Appl. Catal. B: Environ., 2020, 266, 118655)

Cu-SAPO-34 has a higher hydrothermal stability at high temperatures compared to Cu-SSZ-13. At low temperatures below 100℃, however, the Si-O-Al in Cu-SAPO-34 is easily broken down in damp environments, resulting in Cu accumulation, which further leads to catalyst deactivation. The low-temperature hydrothermal stability can be improved by introducing a small amount of Ce in the in-situ synthesized Cu-SAPO-34.



NOx and NH3 conversion in NH3-SCR reaction over FR-Cu-SSZ-13, HA-Cu-SSZ-13, and SA-Cu-SSZ-13



The deactivation mechanism of hydrothermal aging (SO2 aging) of Cu-SSZ-13 with different Cu contents

2.4. New-type Cu-based small-pore zeolites applied to NH3-SCR reaction

Cu-SSZ-39 (AEI-type) has an extremely similar structure to that of Cu-SSZ-13 (CHA-type). The difference between the AEI and CHA structures is the connection mode of the double 6-rings (D6R). The neighboring D6Rs have mirror symmetry in AEI while being arranged in parallel in CHA. This leads to AEI zeolite having a more tortuous channel structure than CHA zeolite, which inhibits dealumination during hydrothermal aging and makes the zeolite framework structure more stable. On the other hand, Cu-SSZ-39 zeolite contains more paired framework Al, leading to Cu-SSZ-39 catalysts having more hydrothermally stable Cu2+-2Z species as compared to Cu-SSZ-13, and this makes Cu-SSZ-39 accumulate less CuOx during hydrothermal aging. Therefore, Cu-SSZ-39 has higher hydrothermal stability than Cu-SSZ-13. (Appl. Catal. B: Environ., 2020, 264, 118511)



NH3-SCR performance of fresh and hydrothermally aged Cu-SSZ-39 and Cu-SSZ-13

Cu-SSZ-50 with RTH-type structure contains two types of 8MR pores and two active sites, which are highly active Cu2+ species (α species) next to 8MR and relatively inactive Cu2+ species (β species) next to rth cages. The Cu-SSZ-50 zeolite with active α species showed excellent NH3-SCR performance, while Cu-SSZ-50 with β species only showed poor NH3-SCR performance. After hydrothermal aging, active Cu2+ species easily transform to inert sites, resulting in low deNOx activity. High Cu loading in the Cu-SSZ-50 catalyst limits the Cu mobility during hydrothermal aging and preserves more active Cu2+ species, resulting in good NH3-SCR performance. (Catal. Sci. Technol., 2019, 9, 106)



NH3-SCR performance of Cu-SSZ-50 catalysts with different Cu contents and Cu location in Cu-SSZ-50


NH3-SCR performance of hydrothermally aged Cu-SSZ-50 and deactivation mechanism of hydrothermal aging

Relevant publications

59) Yulong Shan, Jinpeng Du, Yunbo Yu, Wenpo Shan, Xiaoyan Shi*, Hong He*, Precise control of post-treatment significantly increases hydrothermal stability of in-situ synthesized Cu-zeolites for NH3-SCR reaction, Appl. Catal. B, 266, (2020) 118655.

58) Yulong Shan, Wenpo Shan, Xiaoyan Shi, Jinpeng Du, Yunbo Yu*, Hong He*, A comparative study of the activity and hydrothermal stability of Al-rich Cu-SSZ-39 and Cu-SSZ-13, Appl. Catal. B, 264, (2020) 118511.

57) Na Zhu, Wenpo Shan*, Zhihua Lian, Yan Zhang, Kuo Liu, Hong He, A superior Fe-V-Ti catalyst with high activity and SO2 resistance for the selective catalytic reduction of NOx with NH3. J. Hazard. Mater., 382, (2020) 120970.

56) Zhihua Lian, Shaohui Xin, Na Zhu, Qiang Wang, Jun Xu, Yan Zhang, Wenpo Shan*, Hong He, Effect of treatment atmosphere on the vanadium species of V/TiO2 catalysts for the selective catalytic reduction of NOx with NH3. Catal. Sci. Technol, 10, (2020) 311-314.

55) Yulong Shan, Xiaoyan Shi, Jinpeng Du, Zidi Yan, Yunbo Yu, Hong He*, SSZ-13 synthesized by solvent-free method: A potential candidate for NH3-SCR catalyst with high activity and hydrothermal stability, Ind. Eng. Chem. Res., 58, (2019) 5397-5403.  

54) Yulong Shan, Xiaoyan Shi, Zidi Yan, Jingjing Liu, Yunbo Yu, Hong He*, Deactivation of Cu-SSZ-13 in the presence of SO2 during hydrothermal aging, Catal. Today, 320, (2019) 84-90.  

53) Guangyan Xu, Jinzhu Ma, Lian Wang, Zhihui Lv, Shaoxin Wang, Yunbo Yu*, Hong He*, The mechanism of the H2 effect on NH3-SCR over Ag/Al2O3: Kinetic and DRIFTS studies, ACS Catal., 9, (2019) 10489-10498.

52) Yulong Shan, Xiaoyan Shi, Jinpeng Du, Yunbo Yu, Hong He*, Cu-exchanged RTH-type zeolites for NH3-selective catalytic reduction of NOx: Cu distribution and hydrothermal stability, Catal. Sci. Technol., 9, (2019) 106-115.

51) Guangzhi He, Bo Zhang, Hong He*, Xueyan Chen, Yulong Shan, Atomic-scale insights into zeolite-based catalysis in N2O decomposition, Sci. Total Environ., 673, (2019) 266-271.

50) Kuo Liu, Zidi Yan, Hong He, Qingcai Feng, Wenpo Shan*, The effect of H2O on a vanadium-based catalyst for NH3-SCR at low temperatures: a quantitative study of the reaction pathway and active sites, Catal. Sci. Technol., 9, (2019) 5593-5604.

49) Kuo Liu, Hong He*, Yunbo Yu, Zidi Yan, Weiwei Yang, Wenpo Shan, Quantitative study of the NH3-SCR pathway and the active site distribution over CeWOx at low temperatures, J. Catal., 369, (2019) 372-384.

48) Wen Xie, Yunbo Yu*, Hong He*, Shape dependence of support for the NOx storage and reduction catalyst, J. Environ. Sci. 75, (2019) 396-407.

47) Na Zhu, Zhihua Lian, Yan Zhang, Wenpo Shan*, Hong He, The promotional effect of H2 reduction treatment on the low-temperature NH3-SCR activity of Cu/SAPO-18, Appl. Surf. Sci., 483 (2019) 536-544.

46) Na Zhu, Zhihua Lian, Yan Zhang, Wenpo Shan*, Hong He, Improvement of low-temperature catalytic activity over hierarchical Fe-Beta catalysts for selective catalytic reduction of NOx with NH3, Chin. Chem. Lett., 30 (2019) 867-870.

45) Zhihua Lian, Wenpo Shan, Meng Wang, Hong He*, Qingcai Feng*, The balance of acidity and redox capability over modified CeO2 catalyst for the selective catalytic reduction of NO with NH3, J. Environ. Sci. 79, (2019) 273-279.

44) Guangzhi He, Zhihua Lian, Yunbo Yu, Yang Yang, Kuo Liu, Xiaoyan Shi, Zidi Yan, Wenpo Shan, Hong He*, Polymeric vanadyl species determine the low-temperature activity of V-based catalysts for the SCR of NOx with NH3, Sci. Adv., 4, (2018) eaau4637.  

43) Zidi Yan, Xiaoyan Shi*, Yunbo Yu, Hong He, Alkali resistance promotion of Ce doped vanadium-titanic based NH3-SCR catalysts, J. Environ. Sci., 73, (2018) 155-161.

42) Jingjing Liu, Xiaoyan Shi, Yulong Shan, Zidi Yan, Wenpo Shan, Yunbo Yu, Hong He*, Hydrothermal stability of CeO2-WO3-ZrO2 mixed oxides for selective catalytic reduction of NOx by NH3, Environ. Sci. Technol., 52, (2018) 11769-11777.  

41) Yulong Shan, Xiaoyan Shi, Guangzhi He, Kuo Liu, Zidi Yan, Yunbo Yu, Hong He*, Effect of NO2 addition on the NH3-SCR over small-pore Cu-SSZ-13 zeolites with varying Cu loadings, J. Phys. Chem. C, 122, (2018) 25948-25953.

40) Wenpo Shan, Yang Geng, Yan Zhang, Zhihua Lian, Hong He*, A CeO2/ZrO2-TiO2 catalyst for the selective catalytic reduction of NOx with NH3, Catalysts, 8, (2018) 592-603.

39) Zhihua Lian, Wenpo Shan, Yan Zhang, Meng Wang, Hong He*, Morphology-dependent catalytic performance of NbOx/CeO2 catalysts for selective catalytic reduction of NOx with NH3, Ind. Eng. Chem. Res., 57, (2018) 12736-12741.

38) Fudong Liu, Wenpo Shan, Zhihua Lian, Jingjing Liu, Hong He*, The smart surface modification of Fe2O3 by WOx for significantly promoting the selective catalytic reduction of NOx with NH3, Appl. Catal. B, 230, (2018) 165-176.

37) Can Niu, Xiaoyan Shi, Fudong Liu, Kuo Liu, Lijuan Xie, Yan You*, Hong He*, High hydrothermal stability of Cu-SAPO-34 catalysts for the NH3-SCR of NOx, Chem. Eng. J., 294, (2016) 254-263.

36) Can Niu, Xiaoyan Shi*, Kuo Liu, Yan You, Shaoxin Wang, Hong He, A novel one-pot synthesized CuCe-SAPO-34 catalyst with high NH3-SCR activity and H2O resistance. Catal. Commun., 81, (2016) 20–23.

35) Weiwei Yang, Fudong Liu*, Lijuan Xie, Zhihua Lian, Hong He*, The Effect of V2O5 Additive on the SO2 Resistance of Fe2O3/AC Catalyst for NH3-SCR of NOx at Low Temperatures, Ind. Eng. Chem. Res., 55, (2016) 2677-2685.

34) Shipeng Ding, Fudong Liu*, Xiaoyan Shi, Hong He*, Promotional effect of Nb additive on the activity and hydrothermal stability for the selective catalytic reduction of NOx with NH3 over CeZrOx catalyst, Appl. Catal. B, 180, (2016) 766-774.

33) Xiaoyan Shi*, Hong He, Lijuan Xie, The effect of Fe species distribution and acidity of Fe-ZSM-5 on the hydrothermal stability and SO2 and hydrocarbons durability in NH3-SCR reaction, Chin. J. Catal., 36, (2015) 649-656.

32) Shipeng Ding, Fudong Liu*, Xiaoyan Shi, Kuo Liu, Zhihua Lian, Lijuan Xie, Hong He*, Significant promotion effect of Mo additive on novel Ce-Zr mixed oxide catalyst for the selective catalytic reduction of NOx with NH3, ACS Appl. Mater. Interfaces., 7, (2015) 9497-9506.

31) Lijuan Xie, Fudong Liu, Xiaoyan Shi, Feng-Shou Xiao, Hong He*, Effects of post-treatment method and Na co-cation on thehydrothermal stability of Cu–SSZ-13 catalyst for the selective catalytic reduction of NOx with NH3, Appl.Catal. B., 179, (2015) 206-212.

30) Kuo Liu, Fudong Liu, Lijuan Xie, Wenpo Shan, Hong He*, DRIFTS study of a Ce-W mixed oxide catalyst for the selective catalytic reduction of NOx with NH3, Catal. Sci. Technol., 5, (2015) 2290-2299.

29) Zhihua Lian, Fudong Liu*, Hong He*, Kuo Liu, “Nb-doped VOx/CeO2 catalyst for NH3-SCR of NOx at low temperatures, RSC Adv., 5, (2015) 37675-37681.

28) Wenpo Shan, Fudong Liu*, Yunbo Yu, Hong He*, Chenglin Deng, Xinyun Zi, High-efficiency reduction of NOx emission from diesel exhaust using a CeWOx catalyst, Catal. Commun., 59, (2015) 226-228. 

27) Zhihua Lian, Fudong Liu, Hong He*, Effect of preparation methods on the activity of VOx/CeO2 catalysts for the selective catalytic reduction of NOx with NH3, Catal. Sci. Technol., 5(1), (2015) 389-396. 

26) Zhihua Lian, Jinzhu Ma, Hong He*, Decomposition of high-level ozone under high humidity over Mn–Fe catalyst: The influence of iron precursors, Catal. Commun., 59, (2015) 156-160.

25) Zhihua Lian, Fudong Liu, Hong He*, Enhanced activity of Ti-modified V2O5/CeO2 catalyst for the selective catalytic reduction of NOx with NH3, Ind. Eng. Chem. Res., 53, (2014) 19506-19511.

24) Wenpo Shan, Fudong Liu, Yunbo Yu, Hong He*, The use of ceria for the selective catalytic reduction of NOx with NH3, Chin. J. Catal., 35, (2014) 1251-1259.

23) Fudong Liu, Wenpo Shan, Dawei Pan, Tengying Li, Hong He*, Selective catalytic reduction of NOx by NH3 for heavy-duty diesel vehicles, Chin. J. Catal., 35, (2014) 1438-1445.

22) Fudong Liu, Yunbo Yu, Hong He*, Environmentally-benign catalysts for the selective catalytic reduction of NOx from diesel engines: Structure-activity relationship and reaction mechanism aspects, Chem. Commun., 50 (62), (2014) 8445-8463.

21) Zhihua Lian, Fudong Liu, Hong He*, Xiaoyan Shi, Jiansong Mo, Zhongbiao Wu, Manganese–niobium mixed oxide catalyst for the selective catalytic reduction of NOx with NH3 at low temperatures, Chem. Eng. J., 250, (2014) 390-398.

20) Lijuan Xie, Fudong Liu, Kuo Liu, Xiaoyan Shi, Hong He*, Inhibitory effect of NO2 on the selective catalytic reduction of NOx with NH3 over one-pot synthesized Cu-SSZ-13 catalyst, Catal. Sci. Technol., 4, (2014) 1104-1110.

19) Lijuan Xie, Fudong Liu, Limin Ren, Xiaoyan Shi, Fengshou Xiao, Hong He*, Excellent performance of one-pot synthesized Cu-SSZ-13 catalyst for the selective catalytic reduction of NOx with NH3, Environ. Sci. Technol., 48, (2014) 566-572.

18) Fudong Liu, Hong He*, Lijuan Xie, XAFS study on the specific deoxidation behavior of iron titanate catalyst for the selective catalytic reduction of NOx with NH3, ChemCatChem., 5, (2013) 3760-3769.

17) Xiaoyan Shi, Fudong Liu, Lijuan Xie, Wenpo Shan, Hong He*, NH3‑SCR performance of fresh and hydrothermally aged Fe-ZSM‑5 in standard and fast selective catalytic reduction reactions, Environ. Sci. Technol., 47, (2013) 3293-3298.

16) Fudong Liu, Wenpo Shan, Zhihua Lian, Lijuan Xie, Weiwei Yang, Hong He*, Novel MnWOx catalyst with remarkable performance for low temperature NH3-SCR of NOx, Catal. Sci. Technol., 3, (2013) 2699-2707.

15) Fudong Liu, Hong He*, Zhihua Lian, Wenpo Shan, Lijuan Xie, Kiyotaka Asakura, Weiwei Yang, Hua Deng, Highly dispersed iron vanadate catalyst supported on TiO2 for the selective catalytic reduction of NOx with NH3, J. Catal., 307, (2013) 340-351.

14) Fudong Liu, Kiyotaka Asakurab*, Pengyang Xie, Jianguo Wang,Hong He*, An XAFS study on the specific microstructure of active species in iron titanate catalyst for NH3-SCR of NOx, Catal. Today, 201, (2013) 131-138.

13) Wenpo Shan, Fudong Liu*, Hong He*, Xiaoyan Shi, Changbin Zhang, An environmentally-benign CeO2-TiO2 catalyst for the selective catalytic reduction of NOx with NH3 in simulated diesel exhaust, Catal. Today, 184, (2012) 160-165.

12) Wenpo Shan, Fudong Liu*, Hong He*, Xiaoyan Shi, Changbin Zhang, A superior Ce-W-Ti mixed oxide catalyst for the selective catalytic reduction of NOx with NH3, Appl. Catal. B, 115-116, (2012) 100-106.

11) Fudong Liu, Hong He*, Changbin Zhang, Wenpo Shan, Xiaoyan Shi, Mechanism of the selective catalytic reduction of NOx with NH3 over environmental-friendly iron titanate catalyst, Catal. Today, 175(1), (2011) 18-25.

10) Wenpo Shan, Fudong Liu*, Hong He*, Xiaoyan Shi, Changbin Zhang, The Remarkable Improvement of a Ce-Ti based Catalyst for NOx Abatement, Prepared by a Homogeneous Precipitation Method, ChemCatChem., 3, (2011) 1286-1289.

9) Wenpo Shan, Fudong Liu*, Hong He, Xiaoyan Shi, Changbin Zhang, Novel cerium-tungsten mixed oxide catalyst for the selective catalytic reduction of NOx with NH3, Chem. Commun., 47, (2011) 8046-8048.

8) Fudong Liu, Kiyotaka Asakura, Hong He*, Yongchun Liu,Wenpo Shan, Xiaoyan Shi, Changbin Zhang, Influence of calcination temperature on iron titanate catalyst for the selective catalytic reduction of NOx with NH3, Catal. Today, 164, (2011) 520-527.

7) Fudong Liu, Kiyotaka Asakura, Hong He*, Wenpo Shan, Xiaoyan Shi, Changbin Zhang, Influence of sulfation on iron titanate catalyst for the selective catalytic reduction of NOx with NH3, Appl. Catal. B, 103, (2011) 369-377.

6) Fudong Liu, Hong He*, Structure-activity relationship of iron titanate catalysts in the selective catalytic reduction of NOx with NH3, J. Phys. Chem. C, 114, (2010) 16929-16936.   

5) Fudong Liu, Hong He*, Selective catalytic reduction of NO with NH3 over manganese substituted iron titanate catalyst: Reaction mechanism and H2O/SO2 inhibition mechanism study, Catal. Today, 153,(2010) 70-76.

4) Fudong Liu, Hong He*, Changbin Zhang, Zhaochi Feng, Lirong Zheng, Yaning Xie, Tiandou Hu, Selective catalytic reduction of NO with NH3 over iron titanate catalyst: Catalytic performance and characterization, Appl. Catal. B, 96, (2010) 408-420.

3) Fudong Liu, Hong He*, Yun Ding, Changbin Zhang, Effect of manganese substitution on the structure and activity of iron titanate catalyst for the selective catalytic reduction of NO with NH3, Appl. Catal. B, 93, (2009) 194-204.  

2) Wenqing Xu, Hong He*, Yunbo Yu, Deactivation of a Ce/TiO2 catalyst by SO2 in the selective catalytic reduction of NO by NH3, J. Phys. Chem. C, 113, (2009) 4426-4432.

1) Wenqing Xu, Yunbo Yu, Changbin Zhang, Hong He*, Selective catalytic reduction of NO by NH3 over a Ce/TiO2 catalyst, Catal. Commun., 9, (2008) 1453-1457.

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Selective catalytic reduction of NOx with Hydrocarbons (HC-SCR) http://hehong.zen.com/en/?p=992 http://hehong.zen.com/en/?p=992#respond Tue, 10 Dec 2019 10:43:08 +0000 http://159.226.240.228/en/?p=992 Using on-board diesel fuel as reductant for SCR technology (diesel-SCR) can avoid infrastructure development for reductant storage and delivering, simplifying exhaust after-treatment systems. With this in mind, diesel-SCR can be regarded as the ultimate goal for the reduction of NOx emissions from diesel engines. When diesel is employed as a reductant, however, the light-off temperature for NOx reduction is still too high to be used for commercial application in diesel vehicles. It is therefore highly desirable to gain a thorough understanding of the structure-activity relationship of HC-SCR system for NOx reduction, and then develop new principles and methods for NOx reduction by on-board fuel with high efficiency.

1.  Criteria of reductant with high efficiency for HC-SCR

1.1. Surface enolic species (R-CH=CH-O), produced by the partial oxidation of ethanol, which play a key role in the ethanol-SCR of NOx, were found for the first time on the surface of Ag/Al2O3 and reported.

1.2. Alcohols containing at least one α-H and one C-C bond are a prerequisite for partial oxidation to produce active enolic species over Ag/Al2O3, providing an intrinsic criterion for alcohol-SCR with high efficiency.

1.3. Hydrocarbons containing at least two carbon atoms are necessary for the formation of active enolic species during their partial oxidation over Ag/Al2O3, providing a principle for the improvement of the low-temperature activity of HC-SCR of NOx. (J. Phys. Chem. B, 2003, 107: 13090; Appl. Catal. B, 2004, 49: 159; Catal. Today, 2005, 100: 37; J. Catal., 2010, 271: 343; Catal. Sci. Technol., 2014, 4: 1239; Chem. Commun. 2014, 50: 8445)

Activity of butanols with different structures for the SCR of NOx and the formation of surface enolic species over Al2O3

Relationship between the formation of enolic species triggered by H2 addition and NOx conversion during HC–SCR

2. Structure-activity relationship of HC-SCR system based on chemical bond analysis

2.1. Surface enolic species produced by the partial oxidation of alcohols over Ag/Al2O3 preferably adsorb on or close to oxidized Ag sites.

2.2. A mixing of Ag, O, and Al orbitals in the Ag-O-Al entity significantly decreases the band gap and likely enhances the reactivity of this entity, therefore serving as the active center for ethanol-SCR over Ag/Al2O3.

2.3. The synergy of oxidized and metallic silver species enhances the water tolerance of Ag/Al2O3 in H2-assisted HC-SCR.

2.4. The state of silver species affects the mobility of sulfates, and finally governs the sulfur resistance of Ag/Al2O3 in HC-SCR. (Catal. Today, 2005, 100: 37; J. Catal., 2012, 293: 13; ACS Catal., 2014, 4: 2776; Chem. Commun., 2014, 50: 8445; J. Phys. Chem. C, 2015, 119: 3132; Appl. Catal. B, 2017, 207: 60; ACS Catal., 2018, 8: 2699; Appl. Catal. B, 2019, 244: 909)

The reactive sites for enolic species adsorption and NOx reduction on Ag/Al2O3

The mechanism of water and sulfur tolerance for Ag/Al2O3 in HC-SCR

3. Scheme for the design of diesel-SCR

3.1. Diesel-SCR technology with high efficiency for diesel engine emission control: diesel reforming coupled with HC-SCR.

3.2. Principle for diesel reforming: ① transformation of diesel to active small hydrocarbons or oxygenated small hydrocarbons containing at least two carbon atoms, beneficial for the formation of enolic species; ② in situ H2 production to enhance low-temperature activity and expand the operating temperature window. (Chem. Commun. 2014, 50: 8445)

Design of diesel-SCR technology: Coupling diesel reforming with HC-SCR


Relevant publications

42) Guangyan Xu, Jinzhu Ma, Lian Wang, Wen Xie, Jingjing Liu, Yunbo Yu*, Hong He*, Insight into the origin of sulfur tolerance of Ag/Al2O3 in the H2-C3H6-SCR of NOx, Appl. Catal. B,244, (2019) 909-918.

41) Guangyan Xu, Yunbo Yu*, Hong He*, Silver valence state determines the water tolerance of Ag/Al2O3 for the H2-C3H6-SCR of NOx, J. Phys. Chem. C, 122, (2018) 670-680.

40) Guangyan Xu, Yunbo Yu*,Hong He*,A low-temperature route triggered by water vapor during the ethanol-SCR of NOx over Ag/Al2O3, ACS. Catal., 8, (2018) 2699-2708.

39) Guangyan Xu, Jinzhu Ma, Guangzhi He,Yunbo Yu*, Hong He*, An alumina-supported silver catalyst with high water tolerance for H2 assisted C3H6-SCR of NOx, Appl. Catal. B, 207, (2017) 60-71.

38) Hua Deng, Yunbo Yu, Hong He*, Adsorption states of typical intermediates on Ag/Al2O3 catalyst employed in the selective catalytic reduction of NOx by ethanol, Chin. J. Catal., 36, (2015) 1312-1320.

37) Hua Deng, Yunbo Yu, Hong He*,Water effect on preparation of Ag/Al2O3 catalyst for reduction of NOx by ethanol, J. Phys. Chem. C, 120, (2016), 24294-24301.

36) Hua Deng, Yunbo Yu, Hong He*, The role of Ag-O-Al entities in adsorption of NCO species and reduction of NOx, Catal. Today, 258, (2015) 35-40.

35) Hua Deng, Yunbo Yu, Hong He*, Discerning the role of Ag−O−Al entities on Ag/g-Al2O3 surface in NOx Selective reduction by ethanol, J. Phys. Chem. C, 119, (2015) 3132–3142.

34) Yunbo Yu, Yi Li, Xiuli Zhang, Hua Deng, Hong He*, Yuyang Li, Promotion effect of H2 on the ethanol oxidation and NOx reduction with ethanol over Ag/Al2O3 catalyst, Environ. Sci. Technol., 49, (2015) 481–488.

33) Hua Deng, Yunbo Yu, Fudong Liu, Jinzhu Ma, Yan Zhang, Hong He*, Nature of Ag Species on Ag/g-Al2O3: A Combined Experimental and theoretical study, ACS Catal., 4, (2014) 2776–2784.

32) Fudong Liu, Yunbo Yu, Hong He*, Environmentally-benign catalysts for the selective catalytic reduction of NOx from diesel engines: Structure-activity relationship and reaction mechanism aspects, Chem. Commun., 50 (62), (2014) 8445–8463.

31) Yunbo Yu, Hong He*, Xiuli Zhang, Hua Deng, A common feature of H2-assisted HC-SCR over Ag/Al2O3, Catal. Sci. Technol., 4, (2014) 1239–1245.

30) Zhao Jiaojiao, Yu Yunbo*, Han Xue, He Hong, Fuel reforming over Ni‐based catalysts coupled with selective catalytic reduction of NOx, Chin. J. Catal., 34, (2013) 1407–1417.

29) Yunbo Yu*, Jiaojiao Zhao, Yong Yan, Xue Han, Hong He, A cyclic reaction pathway triggered by ammonia for the selective catalytic reduction of NOx by ethanol over Ag/Al2O3, Appl. Catal. B, 136-137, (2013) 103–111.

28) He Hong*, Liu Fudong, Yu Yunbo, Shan Wenpo, Environmental-friendly SCR technique (selective catalytic reduction) for the deNOx process from diesel engines, SCIENCE CHINA: Chemistry, 42, (2012) 446–468. (in Chinese)

27) Yong Yan, Yunbo Yu*, Hong He, Jiaojiao Zhao, Intimate contact of enolic species with silver sites benefits the SCR of NOx by ethanol over Ag/Al2O3, J. Catal.,293, (2012) 13–26.

26) He Hong*, Yu Yunbo, Li Yi, Wu Qiang, Zhang Xiuli, Zhang Changbin, Shi Xiaoyan, Song Xiaoping, Advances in mechanistic and practical studies on the selective catalytic reduction of NOx by oxygenated hydrocarbons over Ag/Al2O3, Chin. J. Catal., 31, (2010) 491–501. (in Chinese)

25) Yunbo Yu, Xiaoping Song, Hong He*, Remarkable influence of reductant structure on the activity of alumina-supported silver catalyst for the selective catalytic reduction of NOx, J Catal., 271, (2010) 343–350.

24) Yi Li, Xiuli Zhang, Hong He*, Yunbo Yu, Tao Yuan, Zhenyu Tian, Jing Wang, Yuyang Wang, Effect of the pressure on the catalytic oxidation of volatile organic compounds over Ag/Al2O3 catalyst,Appl. Catal. B, 89, (2009) 659–664.

23) Xiuli Zhang, Hong He*, Hongwei Gao, Yunbo Yu, Experimental and theoretical studies of surface nitrate species on Ag/Al2O3 using DRIFTS and DFT, Spectrochim. Acta A,71, (2008) 1446–1451.

22) Hong He*, Xiuli Zhang, Qiang Wu, Changbin Zhang, Yunbo Yu, Review of Ag/Al2O3-reductant system in the selective catalytic reduction of NOx, Catal. Surv. Asia, 12, (2008) 38–55.

21) Xiuli Zhang, Yunbo Yu, Hong He*, Effect of hydrogen on reaction intermediates in the selective catalytic reduction of NOx by C3H6, Appl. Catal. B, 76, (2007) 241–247.

20) Yunbo Yu, Xiuli Zhang, Hong He*, Evidence for the formation, isomerization and decomposition of organo-nitrite and -nitro species during the NOx reduction by C3H6 on Ag/Al2O3, Appl. Catal. B, 75, (2007) 298–302.

19) Xiuli Zhang, Hong He*, Zichuan Ma, Hydrogen promotes the selective catalytic reduction of NOx by ethanol over Ag/Al2O3, Catal. Commun., 8, (2007) 187–192.

18) Shuxia Xie, Jin Wang, Hong He*, Poisoning effect of sulphate on the selective catalytic reduction of NOx by C3H6 over Ag-Pd/Al2O3, J. Mol. Catal. A: Chem., 266, (2007) 166–172.

17) Qiang Wu, Yunbo Yu, Hong He*, Mechanistic study of selective catalytic reduction of NOx with C2H5OH and CH3OCH3 over Ag/Al2O3 by in situ DRIFTS, Chin. J. Catal., 27(11), (2006) 993–998.

16) Shuxia Xie, Yunbo Yu, Jin Wang, Hong He*, Effect of SO2 on the performance of Ag-Pd/Al2O3 for the selective catalytic reduction of NOx with C2H5OH, J. Environ. Sci., 18(5), (2006) 973–978.

15) Qiang Wu, Hongwei Gao, Hong He*, Study on effect of SO2 on the selective catalytic reduction of NOx with propene over Ag/Al2O3 by in situ DRIFTS, Chin. J. Catal., 27(5), (2006) 403–408.

14) Qiang Wu, Hongwei Gao, Hong He*, Conformational analysis of sulfate species on Ag/Al2O3 by means of theoretical and experimental vibration spectra, J. Phys. Chem. B, 110, (2006) 8320–8324.

13) Qiang Wu, Qingcai Feng, Hong He*, Disparate effects of SO2 on the selective catalytic reduction of NO by C2H5OH and IPA over Ag/Al2O3, Catal. Commun., 7, (2006) 657–661.

12) Hongwei Gao, Hong He*, Yunbo Yu, Qingcai Feng, Density functional theory (DFT) and DRIFTS investigations of the formation and adsorption of enolic species on Ag/Al2O3 surface, J. Phys. Chem. B, 109, (2005) 13291–13295.

11) Qiang Wu, Hong He*, Yunbo Yu, In situ DRIFTS study of the selective catalytic reduction of NOx with alcohols over Ag/Al2O3 catalyst: role of surface enolic species, Appl. Catal. B, 61, (2005) 107–113.

10) Hong He*, Yunbo Yu, Selective catalytic reduction of NOx over Ag/Al2O3 catalyst: from reaction mechanism to diesel engine test, Catal. Today, 100, (2005) 37–47. Invited paper

9) Hongwei Gao, Hong He*, Conformational analysis and comparison between theoretical and experimental vibration spectra for isocyanate species on Ag/Al2O3 catalyst, Spectrochim. Acta A,61, (2005) 1233–1238.

8) Jin Wang, Hong He*, Shuxia Xie, Yunbo Yu, Novel Ag-Pd/Al2O3-SiO2 for lean NOx reduction by C3H6 with high tolerance of SO2, Catal. Commun.,6, (2005) 195–200.

7) Jin Wang, Hong He*, Qingcai Feng, Yunbo Yu, Kiyohide Yoshida, Selective catalytic reduction of NOx by C3H6 over an Ag/Al2O3 catalyst with a small quantity of noble metal, Catal. Today, 93–95, (2004) 783–789.

6) Hong He*, Changbin Zhang, Yunbo Yu, A comparative study of Ag/Al2O3 and Cu/Al2O3 catalysts for the selective catalytic reduction of NO by C3H6, Catal. Today, 90, (2004) 191–197.

5) Yunbo Yu, Hong He*, Qingcai Feng, Hongwei Gao, Xin Yang, Mechanism of the selective catalytic reduction of NOx by C2H5OH over Ag/Al2O3, Appl. Catal. B, 49, (2004) 159–171.

4) Yunbo Yu, Hong He*, Qingcai Feng, Novel enolic surface species during partial oxidation of CH3CHO, C2H5OH, and C3H6 on Ag/Al2O3: an in situ DRIFTS study, J. Phys. Chem. B,107, (2003) 13090–13092.

3) Hong He*, Jin Wang, Qingcai Feng, Yunbo Yu, Kiyohide Yoshida, Novel Pd promoted Ag/Al2O3 catalyst for the selective reduction of NOx, Appl. Catal. B, 46, (2003) 365–370.

2) Satosi Sumiya, Hong He, Akira Abe, Nobutsune Takezawa, Kiyohide Yoshida, Formation and reactivity of isocyanate (NCO) species on Ag/Al2O3, J. Chem. Soc., Faraday Trans., 94(15), (1998) 2217–2219. 1) Satoshi Sumiya, Mika Saito, Hong He, Qingcai Feng, Nobutsune Takezawa, Kiyohide Yoshida, Reduction of lean NOX by ethanol over Ag/Al2O3 catalysts in the presence of H2O and SO2, Catal. Lett., 50, (1998) 87–91.

1) Satoshi Sumiya, Mika Saito, Hong He, Qingcai Feng, Nobutsune Takezawa, Kiyohide Yoshida, Reduction of lean NOX by ethanol over Ag/Al2O3 catalysts in the presence of H2O and SO2, Catal. Lett., 50, (1998) 87–91.

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Applied techonlogy for diesel engine emission control http://hehong.zen.com/en/?p=991 http://hehong.zen.com/en/?p=991#respond Tue, 10 Dec 2019 10:43:07 +0000 http://159.226.240.228/en/?p=991 To reduce NOx and PM emissions from heavy-duty diesel vehicles in China, NH3-SCR catalysts with high activity were designed and prepared. The research team on diesel engine emission control led by Prof. He also established automatic production lines for an SCR catalytic converter with an annual output of 700,000 sets. The developed SCR catalytic converters have been successfully integrated with heavy-duty diesel engines, achieving China IV and China V certifications, and commercially applied on a large scale. Based on these achievements, the research team won the national sciences & technology advanced prize (Second grade, 2014).

1. R&D of SCR catalysts with high performance

1.1. Based on the emission features of domestic heavy-duty diesel engines and high sulfur content diesel fuel, vanadium-based catalysts been modified and produced on a large scale, also exhibiting excellent low-temperature activity for NOx reduction and high thermal stability.

1.2. A one-step wash-coating procedure and the parameters for SCR catalyst preparation were successfully developed on the basis of a domestic large-size cordierite support. We also established automatic production lines for the SCR catalytic converter, with an annual output of 700,000 sets. The heavy-duty diesel engines fitted with our SCR catalytic converters achieved national certification, and have been commercially applied on a large scale.

Improvement of low-temperature activity of vanadium-based catalysts for NOx reduction by ammonia
Improvement of thermal stability of vanadium-based catalysts for NOx reduction by ammonia

2. Integration and application of the developed after-treatment system

2.1. The developed SCR catalytic converter, urea supply and storage unit, and SCR controller with OBD functions were successfully integrated and certified on different kinds of heavy-duty diesel vehicle engines. Reliability verification related to low-temperature climate compatibility, high-temperature climate compatibility, and high-altitude compatibility was also performed on heavy-duty vehicles fitted with the SCR system at drive distances up to millions of kilometers.

2.2. The developed SCR after-treatment system meets China IV and China V emission standards for heavy-duty diesel vehicles, with a price 50% lower than imported products with similar performance. The developed equipment has been commercially used in 1,500,000 heavy-duty diesel vehicles. Based on the achievements mentioned above, we won the national sciences & technology advanced prize (Second grade, 2014).


Performance test and application of SCR after-treatment system developed for heavy-duty diesel emission control

Relevant publications

20) Guangzhi He, Zhihua Lian, Yunbo Yu, Yang Yang, Kuo Liu, Xiaoyan Shi, Zidi Yan, Wenpo Shan, Hong He*, Polymeric vanadyl species determine the low-temperature activity of V-based catalysts for the SCR of NOx with NH3, Sci. Adv.,4, (2018) eaau4637.

19) Zidi Yan, Xiaoyan Shi*, Yunbo Yu, Hong He, Alkali resistance promotion of Ce doped vanadium-titanic based NH3-SCR catalysts, J. Environ. Sci., 73, (2018) 155-161.

18) Wenpo Shan, Fudong Liu*, Yunbo Yu,Hong He*, Chenglin Deng, Xinyun Zi, High-efficiency reduction of NOx emission from diesel exhaust using a CeWOx catalyst, Catal. Commun., 59 (2015) 226–228.

17) Fudong Liu, Yunbo Yu, Hong He*, Environmentally-benign catalysts for the selective catalytic reduction of NOx from diesel engines: Structure-activity relationship and reaction mechanism aspects, Chem. Commun., 50 (62), (2014) 8445–8463.

16) Fudong Liu, Wenpo Shan, Dawei Pan, Tengying Li, Hong He*, Selective catalytic reduction of NOx by NH3 for heavy-duty diesel vehicles, Chin. J. Catal., 35, (2014) 1438–1445.

15) Fudong Liu, Wenpo Shan, Xiaoyan Shi, Hong He*, Vanadium-based catalysts for the selective catalytic reduction of NOx with NH3, Progress in Chemistry, 24, (2012) 445-455. (in Chinese)

14) He Hong*, Liu Fudong, Yu Yunbo, Shan Wenpo, Environmental-friendly SCR technique (selective catalytic reduction) for the deNOx process from diesel engines, SCIENCE CHINA: Chemistry, 42, (2012) 446–468. (in Chinese)

13) He Hong*, Yu Yunbo, Li Yi, Wu Qiang, Zhang Xiuli, Zhang Changbin, Shi Xiaoyan, Song Xiaoping, Advances in mechanistic and practical studies on the selective catalytic reduction of NOx by oxygenated hydrocarbons over Ag/Al2O3, Chin. J. Catal., 31, (2010) 491–501. (in Chinese)

12) Hong He*, Yi Li, Xiuli Zhang, Yunbo Yu, Changbin Zhang, Precipitable silver compound catalysts for the selective catalytic reduction of NOx by ethanol, Appl. Catal. A, 375, (2010) 258–264.

11) Hong He*, Xiuli Zhang, Qiang Wu, Changbin Zhang, Yunbo Yu, Review of Ag/Al2O3-reductant system in the selective catalytic reduction of NOx, Catal. Surv. Asia, 12, (2008) 38–55.

10) Hongyi Dong, Shijin Shuai, Rulong Li, Jianxin Wang, Xiaoyan Shi, Hong He, Study of NOx selective catalytic reduction by ethanol over Ag/Al2O3 catalyst on a HD diesel engine, Chem. Eng. J., 135, (2008) 195–201.

9) Xiaoyan Shi, Yunbo Yu, Hong He*, Shijin Shuai, Hongyi Dong, Rulong Li, Combination of biodiesel-ethanol-diesel fuel blend and SCR catalyst assembly to reduce emissions from a heavy-duty diesel engine, J. Environ. Sci., 20, (2008) 177–182.

8) Changbin Zhang, Hong He*, Shijin Shuai, Jianxin Wang, Catalytic performance of Ag/Al2O3-C2H5OH-Cu/Al2O3 system for the removal of NOx from diesel engine exhaust, Environ. Pollut., 147, (2007) 415–421.

7) Hongyi Dong*, Shijin Shuai, Wenjuan Zhang, Rulong Li, Jianxin Wang, Xiaoyan Shi, Hong He, An ethanol SCR for NOx purification: performance evaluation on engine bench and demonstration on bus, SAE, 2007–01–1240.

6) Xiaobing Pang, Xiaoyan Shi, Yujing Mu*, Hong He, Shijin Shuai, Hu Chen, Rulong Li, Characteristics of carbonyl compounds emission from a diesel-engine using biodiesel-ethanol-diesel as fuel, Atmos. Environ., 40(36), (2006) 7057–7065.

5) Xiaoyan Shi, Xiaobing Pang, Yujing Mu, Hong He*, Shijin Shuai, Jianxin Wang, Hu Chen, Rulong Li, Emission reduction potential of using ethanol-biodiesel-diesel fuel blend on a heavy-duty diesel engine, Atmos. Environ., 40, (2006) 2567–2574.

4) Hong He*, Yunbo Yu, Selective catalytic reduction of NOx over Ag/Al2O3 catalyst: from reaction mechanism to diesel engine test, Catal. Today, 100, (2005) 37–47. Invited paper

3) Shijin Shuai, Jianxin Wang, Rulong Li, Jianjun Sun, Licheng Xiang, Hong He, Xiaoyan Shi, Performance evaluation and application of diesel NOx-SCR catalyst by ethanol reductant, SAE, 2005–01–1089.

2) Xiaoyan Shi, Yunbo Yu, Hong He*, Shijin Shuai, Jianxin Wang, Rulong Li, Emission characteristics using methyl soyate-ethanol-diesel fuel blends on a diesel engine, Fuel, 84(12–13), (2005) 1543–1549.

1) Bang-Quan He*, Shi-Jin Shuai, Jian-Xin Wang, Hong He, The effect of ethanol blended diesel fuels on emissions from a diesel engine, Atmos. Environ., 37, (2003) 4965–4971.

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